Interventions
Interventions aren’t rocket science. Listen to understand, talk to the people, do something about it, reflect and stay the course.
Loss Elimination
- Stops, rejects & scrap
- Process Control Strategies
- Work process improvements
- Digitization, automation & AI
Suppliers & Contractors
- Quality turnaround
- Supplier & Contactor
- Action plan development & follow up
- Closing audit observations & CaPA
Quality Issues
- Supply chain disruptions
- Out of specification products & materials
- Retrievals
- Consumer & Customer Complaints
Loss Elimination
Losses aren’t bad luck or accidents, they are the result of ineffective work processes.
So, all hands on deck and let’s lift the treasure.
Loss Area
- Stops, rejects & scrap
- Process Control Strategies
Challenge
- Your production has frequent stops,
- there are a lot of rejects,
- throwing away materials & products
- wishing to produce to target right the first time.
Intervention
- Analyze & map your production processes
- Identify the sources of process variability
- Define critical process parameters
- Develop your process control strategy
- Train & coach your people
Loss Area
- Work process improvements
- Digitization, automation & AI
Challenge
- Some of your work process are complicated,
- there are a lot of manual steps,
- depending specific people to do magical things.
Intervention
- Simplify your work process
- Design a balanced risk based approach
- Apply business acumen
- Digitize data collection & analysis
- Leverage AI for simplification
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Suppliers & Contract Manufacturers
Essential for your materials, products, your business and your great reputation
Let’s be intentional and strategic.
Area
- Quality turnaround
Challenge
- Production on hold
- Plenty many rework
- Regular deviations & non-conformities
Interventions
- Site visits & workshops
- Site Audits & intervention plans
- Site Quality Trainings
Area
- Supplier & Contract manufacturer (CM) interventions
Challenge
- Inconsistent supplier deliveries
- High amount of supplier cause downtime
- Contract manufacturing caused supply disruptions
Interventions
- Supplier visits & workshops
- Supplier Audits & intervention plans
- CM visits & workshops
- CM Audits & intervention plans
- Supplier & CM Quality Trainings
Area
- Action plan development & follow up
- Closing audit follow up’s & CaPA
Challenge
- Unclarity what is needed
- Changing follow through & priorities
- Activity driven vs. result-oriented
Interventions
- Gaining clarity on Customer & regulatory requirements
- Developing impactful action plans & Critical Path Schedules (CPS)
- Establishing regular drumbeat reviews
- Staying the course for success
Mail:
Phone:
Quality Issues
Out of spec, complaints, supply disruptions, contamination, mixups
Shit happens :-), let’s make sure it happens only once and we learn from it.
Area
- Supply chain disruptions
- Out of specification products & materials
Context
- Inconsistently meeting specifications
- Frequent production stops
- Difficulties meeting customer commitments
- Unpredictable supply chain
- Problems with raw & pack materials
Interventions
- End to end loss analysis
- Fixing & standardizing ineffective processes
- Controlling critical process parameters
Area
- Retrievals
Context
- Difficult traceability
- Very high manual effort
- Extraordinary organizational stress
Interventions
- Reviewing & improving traceability system
- Visual traceability with Business Intelligence tools
- Balanced retrieval risk assessments
- Standardized traceability & retrieval process
Area
- Consumer & Customer Complaints
Context
- Unaware about complaints
- Unstructured complain management
- Missing structure & classification
- Intransparent analysis
Interventions
- Designing complaint management flows & systems
- Revising complaint structure & classifications
- Digitizing complaint analysis & Management
- Complaint elimination interventions
Mail:
Phone: